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Case Studies

Sarantel PowerHelixä antennas reach volume production through Morgan Advanced Ceramics' process capability (16/03/04)

Morgan Advanced Ceramics has been using its ceramic materials expertise to work with Sarantel, a leading miniature antenna manufacturer, in the development of its PowerHelix antenna technology for mobile devices. Using a patented design in which copper tracks, deposited onto a small ceramic cylinder, are individually and automatically laser trimmed for optimum frequency response, PowerHelix has been developed for volume production requirements.

Already, Sarantel's antenna is used in many GPS applications, where its zero ground plane allows space saving in handheld and portable equipment. When mounted side by side, the antennas can be used in combined applications such as Bluetooth and GPS without loss of performance. However, in the future it is within the mobile phone market that Sarantel believes its PowerHelix range can be of significant benefit.

In order to develop its designs, Sarantel needed a partner with materials expertise who could help them develop a microwave ceramic to meet their specification. Morgan Advanced Ceramics was able to refine the production techniques to ensure guaranteed process stability and consistent end-product even at high volumes. Morgan Advanced Ceramics has the ability to manufacture over 10 million ceramic components a year to a tolerance of ±0.01mm so that it has the optimum surface finish for deposition of the copper bands that give Sarantel's PowerHelixä antennas their name.


About Morgan Advanced Ceramics
Morgan Advanced Ceramics (MAC) has a comprehensive range of Ceramic materials, from which its products are manufactured. Supplying to a variety of demanding markets, MAC has established an enviable reputation for providing value-added solutions through world-class research and development, innovative design and, perhaps most important of all, application engineering. 

As a subsidiary of The Morgan Crucible Company, MAC forms part of the Morgan Technical Ceramics Group. The Group includes Morgan Electro Ceramics and from manufacturing locations in North America, Europe and Asia, it supplies an extensive range of products, including ceramic components, braze alloys, ceramic/metal assemblies and engineered coatings. 

For more information on Morgan Advanced Ceramics visit www.morganadvancedceramics.com or contact one of our sales offices below:

UK & Eire 
Morgan Advanced Ceramics, Bewdley Road, Stourport, Worcestershire, DY13 8QR, UK
Tel: +44 1299 872210 Fax: +44 1299 872218 Email: info@mac-sales.co.uk

Mainland Europe
Morgan Advanced Ceramics, Bahnhofstraße 16, D-85774 München-Unterföhring, Germany.
Tel: +49 89 416098-510 Fax: +49 89 416098-421 Email: info@mac-eu.com

North America
Morgan Advanced Ceramics Inc, 26 Madison Road, Fairfield, NJ 07004, USA
Tel: +1 800 433 0638 Fax: 1 973 808 2257 Email: usales@morganadvancedceramics.com

Asia
Morgan Advanced Ceramics, 158 Jiajian Road, Jiading, Shanghai 201818, People's Republic of China.
Tel: +86 21 5951 0809. Fax: +86 21 5951 1241 Email: mmsh@public.sta.net.cn

 


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Morgan Advanced Ceramics, Stourport
Bewdley Road, Stourport-on-Severn, Worcestershire, DY13 8QR, England
Tel: +44 (0)1299 827000 | Telefax: +44 (0)1299 827872

Morgan Technical Ceramics is a Global Business Unit of the Morgan Crucible Company plc.
It comprises Morgan Advanced Ceramics and Morgan Electro Ceramics